Product Description
Yuanju diaphragm compressor
Thanks to decades years of the rapid industry development in china ,the reciprocating technology
is propelled and our clients can benefit from the competitive price, and diverse range of standardized
compressor , highly quality compressed process gas is achieved including ,but not limited to :air ,
oxygen ,nitrogen ,hydrogen,natural gas ,mixed gas.
Structure
diaphragm compressor consist of compression system , membrane system, hydraulic lubrication system.
Continuously reciprocating piston movement drive the hydraulic oil ,thus which push metallic diaphragm
set to compress the Gaseous in the cylinder of compressor. Membrane compressor consist of compression
system and hydraulic lubrication system , also the 2 systems be completely separated by a set of metal
diaphragm plates base on the static seal.
In view of the special structure design of diaphragm compressor different from common piston compressor,
it is suitable for small flow,Compression of flammable, explosive, corrosive and high outlet pressure gas.
Safety protection
When the diaphragm breaks, the compressor alarms and stops
When the discharge pressure exceed the rated value, the compressor alarms and stops
Optional
When the suction pressure is low , the compressor alarms and stops
When the lubricating oil pressure is low , the compressor alarms and stops
When the lubricating oil pressure is high , the compressor alarms and stops
When the cooling water pressure is low , the compressor alarms and stops
When the temperature of bearing bush is low than the rated value, the compressor alarms and stops.
When the temperature of bearing bush is high than the rated value , the compressor alarms and stops.
Specification
Material lis
|
Name |
Material |
|
|
cylinder cover |
3Cr13 |
Stainless steel |
|
membrane |
00Cr15Ni15 |
|
|
gas pipes and flange |
304 |
Stainless steel |
|
water pipes and cooler |
304 |
Stainless steel |
|
oil pipes |
304 |
Stainless steel |
|
chamber |
45 |
steel |
|
crankshaft |
45 |
steel |
|
connecting rod |
45 |
steel |
|
piston rod |
40Cr |
steel |
|
piston ring |
MTCuMoCr-400 |
|
|
cross head |
MTCuMoCr-400 |
|
|
piston |
45 |
steel |
|
cross head pin |
20Cr |
steel |
|
small head bushing of connecting rod |
ZQSn10-1 |
|
|
O ring for gas side |
fluorine rubber |
|
|
crankcase |
HT200 |
Cast iron |
|
|
|
|
|
|
|
|
|
|
|
|
Feature
–High purity of gas
–High discharge pressure
–High pressure ratio
–No gas leakage
–low noise and low power of motor
–Media gas can’t include water.
–Max power be up to 160kw
–0.5mm thickness of diaphragm
–Splash and pressurized lubrication
–-High purity
Good quality compressed gas can be obtained for medical and food industry.
No any dust particles will make the gas being pollutes in gas compression membrane chamber due
to the wear of sliding parts, which absolutely ensures the gas before and after compression with
the same purity. Therefore, this kind of compressor is suitable for the pressurization and transp-
ortation of high purity gas (such as electronic gas), breathing gas, and hydrogen in fuel cell technology
Diaphragm compressor suitable for compressing high purity gas, flammable and explosive gas, toxic gas, oxygen, and so on.
-High discharge pressure
Wide range of discharge pressure, the max pressure can be up to 50MPa.
-High pressure ratio
During the compression the special structure brings good heat dissipation and small clearance
volume in chamber, so the high pressure ratio is easily be achieved.
No gas leakage
The gas compression chamber of compressor is sealed through a metal static seal.
we have kept a large stock of compressor and spare parts ,
low maintenance costs,just need to replace the diaphragm.
Excellent technical support
We provide a complete service from the first customer contact ,designing,manufacturing to
installationand commissioning,as well as the excellent after sales support
What to Look For When Buying an Air Compressor
An air compressor is a very useful tool that can help you complete many different types of construction jobs. This handy machine makes many tasks much easier, but not all of them are created equally. Understanding what to look for when buying an air compressor will help you make an informed decision. Here are some of the things you should look for. These include price, size, and energy efficiency. Also, make sure to consider the air compressor’s type.
Single-stage air compressors are quieter
When it comes to noise level, single-stage air compressors are the way to go. These machines have fewer moving parts and are quieter than two-stage models. Single-stage air compressors use an axial flow design and can be quieter than their dual-stage counterparts. Single-stage air compressors can run longer and at lower pressures. Single-stage air compressors can be used for light industrial applications. They have a long life expectancy, with some models lasting for over 3 thousand hours.
While some single-stage air compressors are quieter than two-stage air compressors, both models have noise-reduction features. One type features rubber parts, which are designed to dampen noise. Another feature makes a compressor quieter: its location near the job site. Some models feature rubber base plugs and rubber mats to reduce floor vibrations. In addition to using these features, single-stage compressors are easier to transport.
Noise levels are important when choosing an air compressor. Some machines are too noisy for comfortable work, and some businesses don’t want to expose customers to noise-generating air compressors. Other noise levels can even endanger workers’ health. Single-stage air compressors are more affordable than dual-stage compressors. They are also quieter and more powerful. But be prepared for the noise. Some single-stage air compressors are still noisy.
Compared to their two-stage counterparts, single-stage compressors are quieter when running at full capacity. However, double-stage compressors are quieter on low capacities than single-stage units. Those with variable speed are quietest at lower capacities. The difference is about 10db. If you’re concerned about the noise level, you should consider a two-stage air compressor. But if you have a small workshop, it may not be suitable for you.
One-stage air compressors are generally more efficient than two-stage air compressors. The noise from a two-stage air compressor is lower because there’s no intermediate stage. Single-stage air compressors also use a piston that rotates in a single stage, while dual-stage air compressors, also known as duplex models, are more efficient. A single-stage air compressor is quieter, but double-stage compressors are louder.
Two-stage air compressors are more energy efficient
Two-stage air compressors are more energy-efficient than single-stage machines. The efficiency of two-stage air compressors is increased through a combination of improved efficiency and increased longevity. These machines can store more air and have higher compression ratios. One model of a two-stage compressor can hold approximately 83 cubic feet of air at 100 PSI and 120 cubic feet at 150 PSI. A two-stage compressor is also quieter.
Two-stage air compressors are more energy-efficient because they have 2 pistons instead of one. These air compressors achieve a higher pressure rating and recover more quickly. This type of compressor is perfect for jobs that require high air pressure for a prolonged period of time. In addition, they can operate multiple tools simultaneously. This makes them better for commercial and industrial use. Listed below are some benefits of two-stage air compressors.
Single-stage air compressors can power tools in the garage or kitchen, but they are not as reliable for industrial applications. Single-stage compressors have larger parts that tend to experience condensation. Furthermore, single-stage compressors do not last long in continuous use and are less energy-efficient than two-stage ones. Whether you’re using the compressor for a single tradesperson, a small crew, or a large construction crew, two-stage compressors are the best choice.
Single-stage air compressors are often used in small-scale food preparation and production. Single-stage air compressors are easy to transport between locations, and can be plugged into several electrical outlets. Single-stage compressors are also ideal for high-volume food processing. A dual-stage air compressor is ideal for industrial use. In some cases, you can even move the single-stage air compressor between two-stage air compressors.
Single-stage compressors often cycle too quickly, drawing more electricity than two-stage units. A variable speed unit stays on a low speed for hours at a time. Single-stage air conditioners force you to lower your thermostat settings while single-stage air conditioners run too often. Both units are energy-efficient but they are not as energy-efficient as variable-speed compressors. The main difference is that single-stage air conditioners tend to drain the power source quicker.
Piston-driven air compressors are quieter
A piston-driven air compressor is 1 of the quietest types of air compressors. It is less noisy than reciprocating air compressors. A piston-driven air compressor can reach 62 decibels, while a scroll compressor is around half that volume. The 2 main components of a scroll air compressor are the piston and the helical screw. These air compressors are both very efficient and quiet.
Older compressors are incredibly noisy. They produce a “wumpa” noise similar to a large engine. They are also capable of producing a high-pitched whine. These noises can be deafening, especially in a small workshop. That’s why it’s essential to look for a quiet compressor. But what makes a compressor quiet? Read on to learn more about this essential tool.
Another difference between piston-driven air compressors and electric-driven air compressors is the power source. Electric air compressors produce less noise than gas-powered compressors, which use an engine. Piston-driven air compressors are also more efficient. They also generate less heat, making them an ideal choice for offices and other settings where noise is a problem. The best way to decide between the 2 types of air compressors is to check the manufacturer’s warranty and read the ‘Description’.
Noise reduction is the first priority of a compressor’s owner, so make sure that you have the right model. If you’re working on something sensitive, don’t place the compressor too close to a building where people might be nearby. Noise can be very disruptive to the workspace and can cause health problems. To help combat noise, you’ll need to buy a quiet air compressor. And don’t forget to consider its location: Piston-driven air compressors are quieter than their reciprocating counterparts.
Piston-driven air compressors are quiet because the piston is made of thin metal and more rubber, which absorbs the sound. Unlike reciprocating air compressors, piston-driven air compressors are more efficient than their dual-piston cousins, which are quieter and more powerful. So which type is right for you? Take a look at some of the main differences between the two. If you want a quiet compressor, make sure it meets the specifications required by the job you’re working on.
Oil-lubricated air compressors are more cost-effective
There are several reasons why oil-lubricated air compressors are more expensive than dry-type air compressors. First of all, oil-lubricated air compressors tend to be more reliable and quiet. Additionally, oil-lubricated air compressors require fewer parts and can last longer than dry-type air compressors. These are just a few of the many benefits of using oil-lubricated air compressors.
Oil-free air compressors have some disadvantages. They are less durable and may not be as efficient as oil-lubricated models. Additionally, because oil-lubricated air compressors use oil, they can get very noisy. While they are less expensive, they are not the best option for heavy-duty work. However, modern oil-free air compressors have soundproofing and are suitable for industrial use.
When purchasing an oil-lubricated air compressor, make sure to choose 1 with a tank capacity that meets your needs and your space. Larger tanks can be more expensive than small tanks, but larger units are easier to move around. Also, be sure to consider the weight and size of the portable air compressors when making your choice. If the weight is too large, you may have trouble carrying it from place to place.
Another benefit of using oil-lubricated air compressors is their reduced need for oil. These models can last up to a decade longer than oil-free counterparts. Oil-free air compressors are more affordable and can achieve the same high performance as their oil-lubricated counterparts. Many industrial applications benefit from these air compressors. So, which 1 is right for you? We’ve listed a few of them below.
Another benefit of choosing an oil-lubricated air compressor is the reduced cost of maintenance. This type is more durable than its oil-lubricated counterparts, which require regular oil changes to keep them running smoothly. However, it is not feasible to transport an oil-lubricated compressor, which means that you must install it permanently to keep it working efficiently. In addition, these air compressors are difficult to move and are not portable, which can limit your ability to use it in a pinch.
